Showing posts with label electric cars. Show all posts
Showing posts with label electric cars. Show all posts

2/21/2016

BMW I3 Life Hack: Charge Port Snow Cover

Charging in the snow can be problematic when the charge port ices up and won't close
Charge ports on electric cars are similar to the fuel tank filler openings on gasoline and diesel cars in that the fuel or energy is transferred into the vehicle through an opening that is typically concealed by a small door or flap. However, since electric vehicles take much longer to recharge than conventionally powered vehicles take to refuel, the charge port is open much longer than a fuel filler door would be. While a gasoline stop may mean the filler door is open for two or three minutes, an EV's charge port will likely be open for many hours, and even all night long. In adverse weather conditions that may cause problems.

2/09/2016

EV Charge Ports: The Quest For The Ultimate Location

Like all of GM's plug in vehicles, the charge port on the upcoming Chevy Bolt is located on the front left side of the vehicle. Did GM get this right?
Over the past six years I've interviewed and had discussions with electric vehicle product managers from just about every company selling EVs today, and a few that will be selling EVs in the near future. One of the more interesting topics I've found has been the subject of where they've decided to locate the charge port, and how they came to that decision.

For example, last month at the North American International Auto Show in Detroit, I sat down with Daimler's manager of electric motors and power electronics, Franz Neitfeld to discuss Daimler's current plug in Hybrid offerings, and where they are going in the future. When I brought up the topic of the unusual charge port location that Mercedes is using on all of their PHEVs, he told me they gave this much consideration, and after doing so they decided the right corner of the rear bumper was the ideal location. He went on to explain that the majority of the cars they sell are to left hand drive markets, and when a driver of a left hand drive car pulls into the garage they usually leave more room to the right side of the vehicle, so as to make sure they don't hit anything on that side as they pull in. So they concluded the placement of the EVSE would be best on the right side wall of the garage, where the customer can easily plug in. Also, by placing the charge port there, the customer would be able to walk back around the car and into the house without the cable being in their way. I think the assumption that most Mercedes owners have a private garage for their cars, since it is a premium brand, played a role in this decision making.

1/17/2016

Exclusive Interview with Chevy Bolt EV Chief Engineer

The 2017 Chevrolet Bolt EV will be available for sale in less than a year. A five seat hatchback with a 200+ mile electric range with a base MSRP of about $37,000. Will the Bolt affect i3 sales?
This week at the North American International Auto Show I had the opportunity to sit down with Chevrolet Bolt EV Chief Engineer Josh Tavel. We covered a variety of topics related to the Bolt EV, which was the cornerstone of the Chevrolet press conference at NAIAS this year. I originally posted this on InsideEVs, but I believe the readers here would also be interested in reading about a potential i3 competitor which is coming to market in less than a year. 
I started out asking Tavel what he felt were some of the biggest challenges his team faced with the Bolt.

12/08/2015

BMW i3 Melts Away in House Fire

Believe it or not, this was an i3. Unlike the 328i that was also destroyed in the fire, it's difficult to tell that this pile of burnt material was once a car.
One of two things usually happens when people see an image of an electric vehicle on fire or the remnants of an electric vehicle that had been on fire. If you're an EV supporter, you probably hold your breath and grimace a bit until you can read the article to learn what caused the fire and if anyone was hurt. But for many people who are unfamiliar with electric vehicles, they likely question the safety of EVs. They don't even have to read the article; they just see "EV and fire" together and the unfortunate and uninformed speculation begins.

Luckily, since the recent electric vehicle movement began roughly 6 years ago, there have been very few cases of EV fires, and to my knowledge no one involved has suffered an injury. Other than a couple of incidents involving the defunct Fisker Karma, the causes of EV fires have been mostly a direct result of a severe impact compromising the battery pack. I don't know of any instance where an EV has caught on fire because of a systems failure with the high voltage battery pack or power electronics. In fact, as a comparison a gasoline powered vehicle has a greater chance of having a fire than an EV, statistically speaking.
You can recognize the seat frames, strands of carbon fiber and the optional rear 20" Sport wheel, but not much more

So while I usually don't like to use the words "EV and Fire" in the same story, I found this one particularly interesting and wanted to share it.  For one, I've never seen an i3 after a devastating fire incident, (these are the only pictures of an i3 after a fire that I know of) and two, because of the unique state of the car following the fire. I'd like to first say that thankfully, nobody was hurt in the fire depicted here. Also, neither the car, nor the home charging equipment, had anything to do with the fire. It was an unfortunate accident resulting from a fireworks event for a New Year's Eve celebration last year. Hours after cleaning up the debris from a neighborhood event, a trash can that had ashes from the fireworks ignited. Neighbors had gotten together for the fireworks display and the clean up. There must have been something placed in the trash that wasn't completely extinguished, and after a few hours of smoldering, it unfortunately caught on fire.

A very unfortunate scene 
It's pretty shocking to see how little is left of the i3 after the fire. The plastic body panels and CFRP Life Cell just melted away. Without the steel frame and passenger compartment used in a conventionally built car, there is practically nothing recognizable in the pile of i3 debris after the fire. However once they started cleaning up, they were able to drag the aluminum frame with the battery tray out of the garage with a tow truck. Although you can't tell from the photos, the owner, Tory Johnson told me that the aluminum frame and battery tray were still intact. Tory also said it was interesting to see that while the resin which holds the carbon fiber together had melted away, the actual strands of carbon fiber didn't melt, and were clearly visible after the fire.


The 328i next to the i3 in the garage was also destroyed by the fire, however you can still tell it was once an 328i
It's been over two years since the first i3 was delivered in Germany, and at this time there are about 40,000 i3s in customer hands. It's actually a little surprising that there hasn't been a news story or a picture shared on social media of an i3 that had been involved in a fire after a severe accident, or even one like this, that was just in the wrong place at the wrong time. At least we now know what to expect.














Even after removing the debris and cleaning up the garage floor had clumps of dried CRFP resin where the i3 had basically melted away.

11/27/2015

The 2017 BMW i3: 94 Ah Cells and a 125 Mile EPA Range Rating?

Might these new 94 Ah cells from Samsung SDI make their way into the 2017 BMW i3?
About a month ago BMW CEO Harold Krueger surprised the EV world by casually mentioning in an interview with Die Zeit that in 2016 the i3 would have increased range. That of course sparked a lot of online speculation as to how would BMW accomplish this. Did they figure out a way to squeeze in more of the same 60 Ah Samsung battery cells that the i3 currently uses? Might they have sourced higher energy density battery cells from another supplier? Could Samsung have made the new 94 Ah cells available to BMW now? According to Samsung's Battery Technology Roadmap it didn't look like they would have those cells available for at least another year.
From the Samsung SDI website. The 94 Ah cells aren't even listed as available (click to enlarge)
According to some well connected insiders, it is beginning to look like BMW will indeed use Samsung's now 94 Ah battery cells in the 2017 i3 which will begin production in July of 2016. Furthermore, one insider even believes BMW will offer a battery upgrade option for current i3 owners that want the new, higher energy dense battery cells. Personally I just don't see how BMW can accomplish this without charging more money for the upgrade than most i3 owners would be willing to pay. Don't get me wrong, I'd love to get the battery upgrade myself. However, even if BMW discounted the new battery pack by giving owners a credit on the battery pack they returned, what would the upgrade price have to be for current i3 owners to bite?

Samsung SDI Battery Technology Roadmap
Personally, I think I would go for it if BMW could do the upgrade for under $5,000. That would also be contingent on the rumors being correct, and the new battery pack would be the same physical size - 96 battery cells packaged in 8 modules, containing 12 cells each. Using the new 94 Ah cells, BMW would increase the i3's total battery pack size from 21.6 kWh to 33.4 kWh without increasing weight significantly, if at all. Assuming BMW continued allowing approximately 90% of the total pack as usable energy, that would mean that the new i3 will have approximately 30kWh accessible to use. 30kWh usable would increase the i3 BEV's range to approximately 125 miles per charge and the i3 REx to about 115 mpc. With 115 EPA rated miles of range, my i3 REx would almost never fire up the range extender, which is fine by me. I'd still need it for the 240-mile trips to Vermont I take every couple months, but not for much more than that. If the i3 had 125 miles of range when it initially launched, I definitely wouldn't have ordered mine with the REx.
The battery tray removed from my i3 for service. This contains 8 modules, each holding twelve 60 Ah Samsung SDI battery cells. The new 94 Ah cells are the same size and can simply replace the current cells, in the same modules and fit nicely into the existing battery tray.
However, I'm still not convinced BMW will offer an option for current i3 owners to upgrade, and I'm even less convinced that they could offer it at a price point which would make it a reasonable purchase for someone who has only owned their car for a couple years or less. If they had 100,000 miles on the car, and the battery had already degraded to 75% or 80% or so of what it was when it was new, then the owner might be able to justify the cost of a new replacement pack. Of course, this is all speculation at this point. Nonetheless, we'll be talking a lot about these questions until BMW finally releases the details. Which, by the way, I don't expect them to do for at least 4 or 5 months. Rumors of an upgrade to an EV's battery pack can really hurt sales of the current vehicle. The only thing that will hurts sales even more is when the manufacturer admits it, gives the specifications and the expected launch date for the new model. If anyone out there is i3 bargain hunting, and can live with the i3's current range, you can expect some killer deals this spring as BMW clears out the remaining 2016 inventory to make room for the 2017s with the new battery.

One i3 battery module. As you can see there are twelve cells in each module, and there are eight modules in the pack.
A battery upgrade would seemingly solve another issue that has bothered some i3 REx owners, that being the size of the gas tank - or really how much of it they have access to. All i3's come with a 2.4 gallon gas tank. However, for the US market, BMW had to restrict the amount of gas available to use to 1.9 gallons. The reason was to satisfy the California Air Resource Board's criteria for a BEVx vehicle. One of the criteria for an extended range electric vehicle to be classified as a BEVx is that the range of the car while being driven on battery needs to exceed the range it can drive on gasoline. If BMW allowed the full 2.4 gallons to be available for use, the gas range would be slightly greater than the electric range, and the i3 REx wouldn't qualify as a BEVx. BMW would lose some of the highly valuable ZEV credits they get for every i3 REx sold in "CARB states".

If the i3's electric range is increased more than 20 additional miles, then the full 2.4 gallon tank could be accessed without a BEVx violation. Therefore, I fully expect the 2017 i3 REx to have use of the entire 2.4 gallon gas tank as it does with the European i3s. Actually, if the new batteries do extend the i3 REx's battery range to the possible 115 MPC, then BMW could increase the gas tank to a little over 3 gallons if they wanted to. The i3 REx would then offer over 200 miles of driving range without needing to plug in or fill up.
Might the 2017 i3 REx have a larger gas tank?
Whether or not BMW will indeed use the new 94 Ah cells from Samsung is yet to be known. According to CEO Krueger, we do know BMW will be upgrading the i3's battery pack, and the most obvious and easiest way to do so would be with higher density battery cells. Samsung's new 94 Ah cells are the same physical size as the 60 Ah cells used in the current i3, so upgrading to the new cells couldn't be any easier - as along as they are indeed ready and available. As for the battery upgrade for existing i3 owners, it's a tempting proposition, and one that I hope BMW fully explores to see if there is a way that they can do it at a reasonable cost (I say that's under $5,000). However I'm just not convinced that they can offer an upgrade without losing a lot of money on every pack they sell. Time will tell, and I'm sure there will be a lot of discussions about his before we actually get all the facts from BMW.

11/15/2015

Breaking: BMW i3 "Shadow Sport" Special Edition to be offered in US

The i3 Shadow Sport Limited Edition is coming
Thinking about getting a BMW i3? Do you like to own low-volume special edition cars? When it comes to cars, a special edition where only 50 copies are made guarantees the owner will be in pretty exclusive company.

That's exactly what BMW is doing with a special version of the 2016 i3. BMW is calling it the "i3 Shadow Sport" and they are using social media for the public unveiling. Tomorrow (Monday, 11/16) at 8:00pm EST, you can tune into the live BMWUSA Periscope event to find out the details on the i3 Shadow Sport.
BMW's teaser of the new limited edition i3 Shadow Sport
From the teaser picture it looks like the car has a moonroof, which has yet to be available in the US, and is the new color, Fluid Black. It has the 19" Cyclone wheels which only come with the top-of-the-line Tera World package, so it's likely loaded with all the options the car offers. So far, all BMW has said was "With only 50 available to purchase, the all-electric 2016 BMW i3 Shadow Sport is every bit a BMW i3 with new features – available for the first time in the US." Nothing else is known about this special edition i3, so if you're interested in the i3, and like owning rare cars, made sure you tune into tomorrow's live Periscope event. 

10/24/2015

Krueger: BMW i3 to Get "Battery Facelift" in 2016

BMW CEO Krueger revealed plans to increase the i3's range in 2016
It's no secret that if BMW wants the i3 to continue to remain relevant they will eventually have to increase its all electric range. In fact, in about a year there will be no less than two electric vehicles available in North America that have double the i3's all electric range and also cost less. Nissan will be launching the second generation LEAF, and Chevrolet will bring the Bolt EV to market by the end of 2016 and they are both rumored to have approximately 200 miles of electric range.

10/06/2015

i3 Owners: Be Prepared For Reduced Range

With the temperatures dipping into the 40s this week, I'm quickly reminded how much the cold effects the range of my i3. Just a couple of weeks ago I was averaging between 70 and 80 miles per charge. I'm now down in the 60s and it's only October! I figure it's a good time to remind the seasoned i3 owners - and inform newbies, what to expect in the coming fall and winter months.
It's the time of year when the leaves start turning color, when Sundays mean most televisions in the US are tuned to football games and the Holidays are just around the corner. However something even more grim than the best Halloween costume is also making its return: Reduced range for EV owners.

6/28/2015

BMW i3 REx One Year Review

Delivery day: May 21st, 2014

Well that went by fast. After waiting patiently for years for BMW to bring the "Megacity" car, their first production electric vehicle to market, my first year of ownership really flew by quickly. On May 21st of last year I was the first i3 REx delivery in the US. My one year review is about a month late, but that has only given me some more time to gather my thoughts about it.

About a month into ownership last year, I authored two posts dedicated to my initial likes and dislikes. Many of those initial thoughts still hold true, but I've also had some changes of opinion as well as discovering new annoyances and new attributes which I appreciate.
One of the few pictures I have of my car in its real color; Laurel Grey. I wrapped it red the first week I had it.

Overall I'm very happy with my i3 and there isn't another car I'd prefer to have. It really suits my needs while offering the perfect balance of performance, utility, comfort and efficiency that I desire. I managed to pile up a little over 25,000 miles by my first year anniversary (I'm up to about 27k now) with 23,700 miles on battery alone and 1,300 miles with the REx engine running. That equates to about 95% all electric miles. I'm sure some will question whether I needed the range extender option at all since I only used it for about 5% of my driving and that's a valid question. I guess I didn't really need it, but I definitely don't regret spending the additional $3,850 for it and I'll explain why.
The REx performed perfectly on my 462 mile road trip from New Jersey to Vermont. Going there and back I drove a total of 111 miles on battery and 351 on the REx, needing a little under 10 gallons of gas for the trip. I'll gladly replace gassing up on long trips with a couple 30 minute quick charge stops once the infrastructure matures, but for now the REx is my best option for the occasional long trip.

First and foremost, the range extender allowed me to take the car every day without even thinking twice about whether I had enough range or whether or not I would have the opportunity to plug in during the day. Back when I did my initial likes and dislikes, the first thing I pointed out was that I think BMW missed an opportunity to separate themselves a bit from the pack of "80 mile EVs" out there. The 81 mile EPA range rating for the BEV i3 was just a little too low for me so I went for the REx. As it turns out, there weren't too many days which I needed the REx, but having it there allowed me to take the car on days I may not have because I wasn't sure how far I might need to drive that day. So in reality, the range extender allowed me to drive more electric miles than if I didn't have it. I'd say I probably only needed the REx about two or three times a month on average, and even then it was usually for less than twenty miles. There were a couple long road trips which accounted for the majority of miles, and a few times I needed it for 30 to 50 additional miles. When I first got the car I took it to get wrapped and the shop was about 130 miles from my house. The drive back was nearly all on the range extender. I took a couple 150 to 200 mile round trips, my wife took the car on a business trip to Pennsylvania and I also made a 462 mile round trip to Vermont. It's true I could have managed without the REx, but having it there increased the utility of the vehicle immensely and if I had it to do all over, I would definitely get the REx again. However, if BMW had optioned it with a 28-29kWh battery pack (33% larger), I would definitely choose that over the REx.

The car is holding up well and there are no squeaks or rattles to report. My interior still looks brand new, even with heavy use and high mileage for one year. I'm pointing that out because I have heard a few i3 owners report their leather seats showed premature wear, and even a couple people say the eucalyptus wood dash panels developing cracks (which BMW replaced under warranty). I have nothing negative or unusual to report on this though. Since I wrapped the car shortly after getting it, I can't really comment on how the exterior painted surfaces are fairing. Since this is the first BMW with all plastic body panels, and since BMW developed an entirely new way of painting the panels which uses 70 percent less water and 50 percent less energy than painting systems employed for their steel body panels, I think it's fair to wonder how well the painted panels will hold up over time. I have had a few people ask me how the wrap is doing and I can say that after a year of driving in New Jersey (including a harsh winter with a lot of snow and ice) the wrap is beginning to show signs of wear and even peeling on some of the corners. You really have to be looking at it hard to find the problem spots, but small issues are surfacing which I'm sure will only get worse. I really only intended to keep it wrapped for a year or so, so I'm not concerned. I figured this would happen after about a year. Just keep this in mind if you are planning to do a vehicle wrap. 
The wrap is bubbling a bit on the side mirrors
Wheel well beginning to peel












The redesigned fuel sensor
Over the year I had a couple of maintenance issues which needed service. The good thing was my dealer, JMK BMW, has i3s in their loaner fleet so I was able to drive an i3 even when my car was in for service, which amounted to a total of 14 days. The first issue was one that all the early i3's had, a blown onboard charger, or as BMW calls it, a KLE (Komfortladeelektronik or Comfort Charging Electronics in English). One good thing about the way BMW engineered the onboard charging is that there are two 3.7kW on board chargers, one in the main EME (Electrical Machine Electronics) and the other, the KLE, is installed separately from the EME. So if you do have a KLE failure, you can still charge the car, albeit at half speed. I can't give BMW a pass on this issue though. They had five years of field testing with the MINI-E and ActiveE, and to come out of the gate with a faulty on board charger is inexcusable in my opinion. To their credit, they quickly resolved the issue by re-engineering the KLE, and installing it in the existing i3 fleet. I've had the new KLE  in my car for 10 months now, and it's been working fine. There was another issue that all i3's with the range extender had, which was a faulty fuel pressure sensor. Almost immediately after the i3 launched, REx owners were getting a Check Engine light, even if they never fired up the REx. It turned out a fuel pressure sensor was getting corroded by the gasoline used in the US. Evidently the mixture is different from the gas used in Europe where the i3 had launched 6 months earlier without this issue, and the additives in the US gas were creating havoc with the sensor. Again BMW quickly made a new fuel pressure sensor, this one actually has gold plated connectors to resist corrosion.
My battery pack dropped from the car. The heating element is inside, below the battery modules

I also had a flaky voltage regulator for the battery heating element which was occasionally sending an error message. I don't think BMW was sure if the sensor was bad or if the regulator was bad so they just replaced both. That required removing my entire pack to replace the regulator. I was surprised that this major service was accomplished by my dealer in less than two days. The only other issues I had were flat tires; four of them to be exact. It's difficult for me to really assess blame on this, since flat tires are usually the fault of the driver for running over debris or adverse road conditions, but four flats in one year is a little troublesome. Could it be related to the rubber compound Bridgestone used to make these unique tires, or related to how tall and thin they are? The two main problems I have with this are the fact that since the i3 doesn't have a spare, you are left stranded unless the mobility kit (an air compressor and tire sealant) can temporarily seal the hole and allow you to drive home or to a repair shop. Secondly, the tall thin tires are unique to the i3, so they aren't always in stock at the dealer. One time I had to wait four days for the dealer to get one. 
With no spare tire onboard, a flat means you're getting towed

At least with a sidewall bubble you can drive to the dealer, but you still need to buy a new tire and hope it's in stock
Three of the four flats I had were caused by sidewall bubbles, which happen when the inner liner of the tire is damaged. Sidewall bubbles typically happen when you hit a pothole, curb or road debris. In all three cases when I had this happen, I hit a good sized pothole and immediately figured I'd have a problem. Pulling over once it was safe confirmed what I had expected. The other flat I had was caused by a large metal screw. In that case I was actually only a couple blocks from a BMW dealer who actually had the tire in stock and I was able to wait there and drive off about an hour later. A few years back I had a Porsche Boxster with low profile Pirelli tires and had sidewall bubble issues with that car also, so I know this is something that is common with low profile tires. The difference was the car had a spare tire and the Pirellis were available everywhere. If I could go back in time I probably wouldn't have gotten the $1,300 optional 20" sport wheels and I certainly would have paid the $1,000 for the tire and wheel insurance. I definitely like the look of the 20" wheels, but they are lower profile than the 19" stock wheels, and that makes them more susceptible to bubbling. 
91 miles on a charge is my personal best to date

As for the range, in warm weather (over 65 degrees) I can usually beat the EPA rated range of 72 miles per charge. In fact, I average about 78 miles per charge in these favorable conditions. The cold weather takes its toll and the worst range I ever got was 48 miles on a full charge before the REx turned on. This happened back in January when the temperature was below zero with ice covered roads and I didn't precondition the cabin or battery. I actually wanted to see just how bad the range could be in those conditions. However most of the winter when temperatures were under 30 degrees I averaged about 58 to 60 miles per charge. The furthest I ever drove before the REx kicked in was 91 miles, which I did shortly after taking delivery.

I'll now list the top ten things I either find annoying, would like to see corrected or added features to future i3s.

1) Configurable regenerative braking. I'd like to select how aggressive or weak the regenerative braking is. Other manufacturers offer this and the owners I've spoken with appreciate having control over their regen. The i3's regen does increase in strength when in Eco Pro and Eco Pro+ modes, but I'd prefer the ability to manually adjust it.

2) The car needs an extension flaps on the sun visors. There is a huge gap between the visors and early morning drives can be difficult when heading East. 

3) The charging connector needs to unlock from the vehicle when the charging session ends. BMW had said this would be part of the March 2015 software update (which I have) but it still doesn't work. 
The large gap between the visors allows the blinding sun to get through. Visor extension flaps would be appreciated.

4) The front storage compartment (frunk) should be waterproof. If that is problematic then install a snap-on or hinged cover to keep dirt and water spray out. 
The current configuration allows leaves, water and dirt to get into the frunk storage compartment. Anything stored up there gets dirty and wet. A cover would solve the issue. 

5) Remove the annoying disclaimers and seat belt gong every time you turn the car on.  The seat belt warning should give you ten or twenty seconds to buckle up before it sounds the alarm. I might code my car just to remove these.

6) Fix the windshield wiper. It currently pulls water back into the drivers view when it changes direction. During heavy rains there is a significant obstruction to the drivers view of the left side of the windshield. 
The wiper leaves a line of water on the windshield, and actually pulls it back into the drivers line of vision when it changes direction.

7) Add a battery temperature readout. BMW can bury it in iDrive if they don't want it on the main display screen, but put it somewhere. Many experienced electric vehicle drivers want to see their battery temperature.

8) Add a heated steering wheel. In my opinion heated seats and steering wheel should be standard on all EVs, especially ones from premium brands. I would have really appreciated it last winter.

9) Include an AM radio. Other EV manufacturers have figured out how to reduce the interference and offer it in their vehicles. I'm sure BMW can figure this out too, even if the reception isn't perfect. 
When the ACC disengages, you get this warning. The problem is by then it's already disengaged and the car is applying the regenerative braking.

10) Fix the Adaptive Cruise Control and Parking Assistant. These are really great features, and this kind of technology is expected in a car like the i3. The problem is the ACC disengages suddenly and doesn't recognize certain vehicles because of their tail light configuration. The car will drive right into the rear of a Dodge Charger for instance, because the Charger's taillights (which extend across the entire rear of the vehicle) for some reason confuse the ACC. Direct sunlight and sometimes overpasses also cause the system to shut off without warning. I dedicated a post to this issue a few months ago. The Parking Assistant is an automated parking feature which does an incredible job of parking the i3 in very tiny parking spots. It only needs an opening which is 22 inches longer than the car to park it. The problem is, I've had numerous people report to me that the car rubbed the curb during the automated parking, scratching the rims. I've had enough people tell me this happened to believe it wasn't just a couple cars malfunctioning. I believe there is an inherent flaw in this feature which needs to be fixed, so for now I recommend not using the Parking Assistant until we get word that the issue had been corrected. 

OK, so by now you must be thinking I must really hate the i3, considering all these things I've pointed out that I don't like. That wouldn't be correct. I actually love the car and wouldn't trade it for anything, but nothing's perfect, and BMW can definitely make adjustments which would improve the i3 in my opinion. Now I'll dive into my top ten i3 likes

1) Spacious interior. For a car that is only 13 feel long, it has a lot of interior room. It actually has nearly the same interior volume as a 3-Series which is more than two feet longer than the i3.
Spacious, comfortable and well laid out. The i3's interior is definitely one of its strong points

2) Beautiful interior. In my opinion the i3's interior is stunning and laid out perfectly. The seats are very comfortable and the outward vision is excellent.

3) It's incredibly fun to drive. The instant torque, combined with the light weight make the i3 the most fun to drive electric vehicle this side of a Tesla P85D. The low end acceleration (under 60mph) is fantastic and it's actually the fastest one of the fastest BMWs from 0-30mph. Somehow the tall, thin tires do their job and keep the car under control in hard turns. While it doesn't corner like an M3, it really does just fine when it needs to. I've let dozens of friends and family members drive it and they all walk away with an ear to ear grin. It's really a blast to drive.

4) Futuristic, sustainable construction. I love the fact that I'm driving the only volume production to ever be constructed with a passenger compartment primarily made of carbon fiber reinforced plastic, an all aluminum frame and thermoplastic body panels. There is absolutely nothing else like it on the road today. Plus, every stage of manufacturing and assembly was developed with sustainability in mind.100% of the electricity used in the Leipzig assembly plant is derived from the wind farm BMW installed on the site. It actually generates so much excess electricity that BMW sells the excess to the Volkswagen AG. Even the carbon fiber plant in Moses Lake, Washington where the CF is made is powered 100% by renewable hydro-power. 
BMW's Leipzig plant where the i3 is made. The on site wind turbines produce more energy than the plant uses.
5) The charging rate. I can consistently pull 7.2kW at home (30 amps @ 240v) and now that there are finally some CCS DC fast Chargers being installed I can look forward to fast charging on the go. I'll soon be installing a 24kW CCS DC Fast charger at my restaurant so I'll have access to it every day. One of the advantages of having a relatively small battery is it charges quickly! I can fully recharge in a little under four hours while charging level 2, and I can be at 90% in about three hours. Tesla is the only EV manufacturer in the US making on board charging equipment which can deliver more than 7.2kW from a level 2 (240v) source.

6) The efficiency. According to the EPA, the i3 is currently the most efficient car sold in America. Over the entire year I averaged 3.9 miles per kWh. In the warmer weather I'm usually around 4.5 mi/kWh and in the winter I was averaging about 3.5 mi/kWh. I should note that I don't drive the car softly, and I'm certain many other i3 owners see much better consumption figures. It's way too much fun to drive it like it was a Prius. Averaging 4 mi/kWh the i3 would cost the average American about $400 per year to drive 15,000 electric miles.
I needed to drive over 200 miles on the range extender when I drove it to Vermont last winter. I set the cruise control to 70 mph and the REx was able to sustain the charge level the entire trip without any issue, even with needing to make a few elevation climbs.
7) The range extender. I know above I said I'd prefer a larger battery over the REx, but that just isn't an option at this time. As far as range extenders go, I like how BMW set this one up. It's truly an auxiliary power unit, one that has no physical connection with the wheels and cannot drive the wheels under any condition. It's sole purpose is to maintain the battery state of charge and allow the driver to continue along until they have the opportunity to plug in. You'd never buy an i3 REx and not charge it, simply driving on gas all the time. It's not meant to drive just as well on gas as it is on electric and I like that. It's an electric car with a secondary power source meant for occasional use, and in that vein it works perfectly - well for me at least. In all of my REx-ing, I never had the vehicle go into reduced power mode which can happen if you are using more energy than the 650cc engine can deliver. This can happen under long sustained hill climbing at highway speeds. BMW is currently working on a solution which will allow for more robust range extender use. This feature will be called Hill Climb Assist and will be available in the Fall. All current REx cars will get the update. There is another option which some owners have done, and that's coding the car to allow REx-on-demand. I have not done that to my car because the range extender has been able to do anything I've called for it to do so far, and I've found that as long as I set the cruise control for 70 mph or lower, I can drive indefinitely, provided I keep refueling every 60 miles or so. Probably the best thing I can say about the range  extender is it's allowed me to never even think about my range anymore, I just get in the car everyday and drive. 
Resting at home. You can see the winter tire/wheel combo on the rack above the car. The Bridgestone Blizzak tires were excellent in the snow. I suspect this was an instance where the tall, thin tires actually improved the traction.
8) The attention. Everywhere I go people stop and ask me about the car. I understand many people might not like that, but I do like talking about it and having a discussion about why they should consider driving electric too. I know there are people who think the i3 is ugly, but the response I get from the majority of people is they think it's cool. I don't think the i3 is the best looking car on the road, but I definitely don't see it as ugly and neither do most of the people who stop me to ask about it. When I'm working I can see it through the windows in the parking lot. Every day people walk up to it, look inside and many take pictures of it. Like it or not, it generates a lot of interest.
9) Battery management system & preconditioning. The i3 has a sophisticated thermal management system which works with the preconditioning feature to keep the batteries within the optimum operating temperatures. Which, for the Samsung cells used by BMW is 67 to 104 degrees Fahrenheit. When the batteries are much cooler than 67 degrees, you begin to lose range and when the battery temperature is above 104 degrees the cells degrade and begin to lose capacity. Excessive heat can be one of the biggest enemies for prolonging lithium ion battery life so a good thermal management system will help extend the battery's life. The i3 uses R134a refrigerant which not only works very well, but also is extremely safe in the event of an accident. Liquid based thermal management systems have an elevated risk of fire in the event of a battery module rupture. In many of these systems it's possible for the liquid to act as an accelerant, and intensify the fire. R134a is an inert gas and simply dissipates in the event of a ruptured pack or fire. It's actually the same refrigerant used in most car air conditioning systems. I'm not saying I think liquid thermal management systems aren't safe, because that's not the case. I just believe using an inert gas is better, and the i3 is the only EV to employ this technology so it's worth noting. It's just another aspect of the car which demonstrates how far outside the box BMW went when engineering the i3, and a perfect example of why the i3 has been called "The most advanced vehicle on the planet".

The i3's navigation "spider map" offers a pretty accurate visual display on the cars current range in the different driving modes.
10) A lot of small things add up to really enhance the ownership experience. Besides the usual attributes expected in all electric vehicles like the quiet cabin and the smooth linear acceleration with instant torque, the i3 has some extras that really seem to make the whole car exceed the sum of its parts. I love the hill hold feature which keeps it from rolling like many other EVs do while stopped. The absence of artificial creep is a welcomed "addition" that some other EV manufacturers just don't seem to get. I've done more than one poll on this topic and the vast majority of people say they don't want artificial creep in their electric vehicle and BMW got this right. I love how the aggressive regen really allows "one pedal driving". While I did mention above that I wish the regen was adjustable, the level it's set at now is just about perfect for me in most driving conditions. Adjustable would be better, but as is the regen level is very good, probably the best of any electric vehicle in my opinion. The soft speed limiter helps to coach you to drive more efficiently if you want to, and the three different driving modes (Comfort, Eco Pro & Eco Pro+) gives the driver the ability to extend their range significantly. The "spider map" display in the navigation system shows how far the car can go in each driving mode, and alerts the driver if their selected destination is beyond the range, pointing them to possible charging stations along the desired route. The brake assist will sound an audible alert if it senses the car is rapidly approaching the vehicle in front of it and it will even apply the brakes automatically if you are going under 30 mph and it determines you are about to have a possible collision. I also really appreciate that most BMW dealerships now have i3s as loaner cars so i3 owners can continue to drive electric even if their car is in for service. Finally, the large center display screen is as crisp and clear as any I've seen. It is positioned so there is almost no glare issues and the HD rear view camera is television-quality clear.
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The "Secret Service Menu" shows I have 19.1 kWh available when fully charged
So that pretty much sums up my thoughts after one year of ownership. I listed ten positives and ten negatives and hope the information above helps to paint a picture of what I believe are the i3's strengths and weaknesses. One more topic I'd like to touch on though is battery degradation. There are a lot of people curious about how well the battery is holding up over time and use. I'm going to be doing a more comprehensive post on this soon, but I'd like to at least mention what I've observed after 13 months and 27,000 miles. Fortunately, the i3 has a "secret service menu" in the OBC which allows the battery capacity to be displayed. While BMW officially states the i3 has a usable 18.8 kWh of the 21.6 kWh total battery pack, the service menu indicates we get a little more to access. An entire kWh more in fact. When new, the service menu shows approximately 19.8 kWh available. I've had others report seeing slightly less, but the majority of people who know how to access this info have told me the highest capacity figure they've seen was 19.8 kWh. I have been checking my capacity and watching it slowly decrease. It's currently showing that I have 19.1 kWh available, which would mean I've lost about 3.5% of my capacity in 13 months and 27,000 miles. I've plugged about 700 times during the year and virtually always charge to 100%. I'll be keeping an eye on this and will report back on the capacity loss here from time to time.
I have an 8.8kW solar array on my home in Chester, NJ. It generates most of the electricity I use for the house and charging needs.

I'd like to also point out that during the year, BMW added a numeric state of charge display. This was something I, and many other i3 owners asked for. It might seem like a minor detail, but what's most encouraging is BMW responded to their customer requests and through a software update added the SOC display. Of course there was always a SOC display there, in the form of a bar graph, but many people wanted to see it displayed more precisely, in a numeric value as well and BMW delivered. Now let's see if we can get the battery temperature display in year two...
By toggling through the OBC options, you can see the SOC of 47% in the upper left hand corner of the drivers display screen.
In closing, the i3 pretty much ended up as I expected. It's far from perfect, but so is every other car I've ever driven. I wish it had a larger battery (or a larger battery option), a few monochromatic paint scheme options (like I did with the wrap), offered in a "sport" version with the coilovers that come standard in the Japanese market and a few other sporty upgrades and I think BMW needs to address the issues with the ACC and Parking Assistant features. I don't mind that the moonroof isn't available in the US, and the unconventional exterior styling doesn't bother me. I am much more concerned with the car's interior since that is what I interact with while driving. Speaking of driving, for me it really all comes down to that. The i3 delivers more fun than you should legally be allowed to have at 4 miles per kilowatt-hour.

6/07/2015

Georgia Tax Credit Ending Soon, BMW i3 Owners Rejoice at SAE Combo DCFC Rollout

With the proliferation of electric vehicles like the i3, the absence of a robust fast charge infrastructure becomes more and more difficult to ignore. There are indeed areas of California which are served very well with DC Fast Charge stations, however for many EV owners outside California, Fast charge stations are something they only dream about. Georgia however, has been making some great progress with DCFC. Georgia resident and i3 owner Chris Campbell tells us what's happening with DC Fast Charge in the Peach State.

Chris with his Volt back in 2010
You may remember Chris from a post he made here last year. Chris was the very first Chevy Volt owner in Georgia back in 2010. He authored a guest blog post here telling his story and why he had decided to get a BMW i3 when he turned in his Volt. Many i3 purchases have come from buyers which were early adopters and had leased an early Volt or LEAF. Chris has been active in the Atlanta area's EV scene for a while and maintains a website full of EV information, which can be found here: www.http://electrifyatlanta.com
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For over a decade, Georgia has offered a generous $5,000 tax credit in support of getting an electric vehicle (EV). But only in the last three to four years has the market offered affordable cars with usable range, and suddenly huge numbers of Georgians have taken advantage of that incentive. In the last session, the state legislature took notice of this growth and killed the tax credit altogether, with it officially ending this month. June 30th is the last day that Georgians can get an EV (purchased or leased) and still be able to claim the credit when filing taxes next year.

So there is now one last mad rush to take advantage of one of the best EV incentives in the country. Potential EV owners are making their final decisions and dealers are scrambling to respond to demand and maintain inventory.

BMW i3 owner "heat map" illustrates Atlanta hot spot
The Nissan Leaf, by far the highest volume EV in the Georgia market, continues to dominate sales, but the BMW i3 has also enjoyed success in the Atlanta market, as illustrated by this "heat map" showing locations where owners voluntarily listed themselves on the i3 owner map. Atlanta is a true hotspot for EV ownership, and has an active i3 owner group!

NRG EVGO station at Mall of Georgia, CHAdeMO only
Besides the state tax credit, however, there has been another factor energizing EV uptake in Georgia: a large and accelerating roll out of DC Fast Charging (DCFC) stations. The first DCFC stations (CHAdeMO for Leafs) arrived in north Georgia in July 2013 via The EV Project (aka Blink), but the CHAdeMO rollout really accelerated in November 2014 when NRG entered the Atlanta market with their EVGO CHAdeMO stations. As of this writing there are now over 30 CHAdeMO stations in the metro Atlanta region, with another dozen expected online in June.
Two competing DCFC plug standards, SAE Combo (left) and CHAdeMO (right)

Of course, as most EV owners know, there is not just one DCFC plug standard -- there are three!  In 2008, before the current wave of EVs, the automakers all (except for Tesla) agreed on a Level 2 standard, the J1772 plug that is now familiar to all EV owners. But they did not come to an agreement on DCFC (sometimes inaccurately called Level 3), and so the EV market split into three camps:

- Nissan and other East Asia automakers: CHAdeMO
- Tesla: Proprietary Supercharger
- Everyone else including BMW, VW, GM:  SAE Combined Combo System (CCS)

Since that market split, the three different camps have proceeded with their respective DCFC station rollouts, with Chademo and Tesla fighting for the lead and SAE Combo in a distant third. However, we have started to see "dual standard" DCFC stations hit the worldwide market, offering both CHAdeMO and SAE Combo. While these stations do not directly support the Tesla interface, Tesla owners can now buy a $450 adapter from Tesla Motors, that lets them charge from CHAdeMO stations. So these dual-standard stations effectively support all three standards. Of course Tesla cars have far larger batteries, offer far more range, and typically take advantage of their own network of ultra-fast DCFC stations.
BMW-branded DCFC unit, SAE Combo only, 24 kW
The SAE Combo flavor of DCFC (compatible with the BMW i3) first appeared in Atlanta in late 2014, with a single dual-standard cabinet at a Georgia Power testing facility, unfortunately accessible during weekday business hours only. In January a second SAE Combo unit appeared at BMW NA's offices, however that BMW-branded unit only offers 24 kW peak power. Obviously with just these two i3-compatible DCFC stations, one with limited access and the other offering low power, and both located in the same side of town, they were of limited utility to i3 owners.

It was not until this week that the true potential of the BMW i3 was realized in the north Georgia market, with a wave of SAE Combo DCFC sites going online.
Georgia Power's first dual-standard DCFC station
Following nearly a year of planning and construction, regional electric utility Georgia Power has now launched their network of DCFC stations, which are DUAL-STANDARD. These new stations offer both CHAdeMO and SAE Combo plugs, and thus are able to charge every DCFC-capable EV in the U.S. (even the Model S via Tesla's new adapter).  Georgia Power's DCFC sites deliver 50 kW and will offer Level 2 charging stations as well. Their network launched in May with pilot stations at 11 Georgia Power locations in 4 cities, and will expand to a total of 60 stations statewide by the end of 2016. The first wave of stations launched temporarily with only CHAdeMO capability, but on June 2nd Georgia Power finally delivered on their promise and brought their first dual-standard station online, with more expected this week.

This is just the first wave. Georgia Power plans to spend 2015 installing 25 more stations at locations around the state, and then another 25 in 2016. Some will be in metro areas, essentially serving commuters, but some will be installed along interstate corridors, serving those EV owners eager to stretch the legs of their new car. Since every one of these stations will offer dual-standard DCFC, these stations will support ALL EV owners. Atlanta-area BMW i3 owners have been straining at the leash for these stations to finally go online, and the day has now arrived.

Pictured at left: NRG's new dual-standard BTC hardware

But Georgia Power is not the only player in the market offering dual-standard charging.  NRG entered the Atlanta market in November 2014 with CHAdeMO-only stations, but recently has been expanding their presence with dual-standard DCFC stations made by BTC Power. Unfortunately, while these BTC stations have internal hardware that supports both CHAdeMO and SAE Combo charging, these new stations have been popping up with the SAE Combo side disabled. It is rumored that NRG (and partner Nissan) have asked BMW to chip in on the cost of these stations. If that is indeed the case, I believe it would be wise for BMW to step up and contribute to this much needed infrastructure.


Signet DCFC cabinet with Greenlots network
A similar situation is playing out with some state-funded stations. The Georgia Environmental Financing Authority (GEFA) is an arm of the state government that normally funds projects like water and sewer improvements, but in 2014 they announced a grant opportunity for GEFA-funded electric car charging stations at municipalities and educational institutions. Following a frenzied application window that reportedly lasted only hours before the funding was all used up, GEFA delivered on those grants in late 2014, and since then stations have been popping up in locations around the state, beyond metro Atlanta. Three of these locations are Athens, Augusta and Columbus, where GEFA-funded DCFC stations went online in April.  These stations launched with only CHAdeMO capability, despite the GEFA grants specifically requiring dual-standard DCFC. Indeed the Signet hardware that was physically installed did include SAE capability, with even the cord and plug installed and ready to go, but the SAE Combo plug was disabled in software (via the Greenlots activation network). Again it appears that Nissan maneuvered to have the stations installed with SAE Combo, but with that capability disabled until BMW chipped in. Local i3 owners raised this concern with BMW via a variety of methods, and in late May, these three locations saw their SAE Combo plugs quietly get enabled. The rumor now is that this solution will soon spread to similar stations that have appeared in the Carolinas, further enabling regional travel by i3 owners. BMW of North America has made no public statements about what is going on at any of these, frustrating local i3 owners.

Table comparing DCFC cabinets seen in Georgia market
Georgia now boasts EIGHT different makes of DCFC station hardware, operating on six different networks (click here for details on the station hardware now operating). Thus, the state now has one of the most heterogenous DCFC station populations in the world, exceeded only by California, and certainly Georgia can be seen as a great market to evaluate DCFC developments and test car compatibility.

All of this DCFC activity, especially the SAE Combo roll out, has delighted local BMW i3 owners, who have been chomping at the bit to go on road trips in their new cars!