Showing posts with label REx. Show all posts
Showing posts with label REx. Show all posts

11/27/2015

The 2017 BMW i3: 94 Ah Cells and a 125 Mile EPA Range Rating?

Might these new 94 Ah cells from Samsung SDI make their way into the 2017 BMW i3?
About a month ago BMW CEO Harold Krueger surprised the EV world by casually mentioning in an interview with Die Zeit that in 2016 the i3 would have increased range. That of course sparked a lot of online speculation as to how would BMW accomplish this. Did they figure out a way to squeeze in more of the same 60 Ah Samsung battery cells that the i3 currently uses? Might they have sourced higher energy density battery cells from another supplier? Could Samsung have made the new 94 Ah cells available to BMW now? According to Samsung's Battery Technology Roadmap it didn't look like they would have those cells available for at least another year.
From the Samsung SDI website. The 94 Ah cells aren't even listed as available (click to enlarge)
According to some well connected insiders, it is beginning to look like BMW will indeed use Samsung's now 94 Ah battery cells in the 2017 i3 which will begin production in July of 2016. Furthermore, one insider even believes BMW will offer a battery upgrade option for current i3 owners that want the new, higher energy dense battery cells. Personally I just don't see how BMW can accomplish this without charging more money for the upgrade than most i3 owners would be willing to pay. Don't get me wrong, I'd love to get the battery upgrade myself. However, even if BMW discounted the new battery pack by giving owners a credit on the battery pack they returned, what would the upgrade price have to be for current i3 owners to bite?

Samsung SDI Battery Technology Roadmap
Personally, I think I would go for it if BMW could do the upgrade for under $5,000. That would also be contingent on the rumors being correct, and the new battery pack would be the same physical size - 96 battery cells packaged in 8 modules, containing 12 cells each. Using the new 94 Ah cells, BMW would increase the i3's total battery pack size from 21.6 kWh to 33.4 kWh without increasing weight significantly, if at all. Assuming BMW continued allowing approximately 90% of the total pack as usable energy, that would mean that the new i3 will have approximately 30kWh accessible to use. 30kWh usable would increase the i3 BEV's range to approximately 125 miles per charge and the i3 REx to about 115 mpc. With 115 EPA rated miles of range, my i3 REx would almost never fire up the range extender, which is fine by me. I'd still need it for the 240-mile trips to Vermont I take every couple months, but not for much more than that. If the i3 had 125 miles of range when it initially launched, I definitely wouldn't have ordered mine with the REx.
The battery tray removed from my i3 for service. This contains 8 modules, each holding twelve 60 Ah Samsung SDI battery cells. The new 94 Ah cells are the same size and can simply replace the current cells, in the same modules and fit nicely into the existing battery tray.
However, I'm still not convinced BMW will offer an option for current i3 owners to upgrade, and I'm even less convinced that they could offer it at a price point which would make it a reasonable purchase for someone who has only owned their car for a couple years or less. If they had 100,000 miles on the car, and the battery had already degraded to 75% or 80% or so of what it was when it was new, then the owner might be able to justify the cost of a new replacement pack. Of course, this is all speculation at this point. Nonetheless, we'll be talking a lot about these questions until BMW finally releases the details. Which, by the way, I don't expect them to do for at least 4 or 5 months. Rumors of an upgrade to an EV's battery pack can really hurt sales of the current vehicle. The only thing that will hurts sales even more is when the manufacturer admits it, gives the specifications and the expected launch date for the new model. If anyone out there is i3 bargain hunting, and can live with the i3's current range, you can expect some killer deals this spring as BMW clears out the remaining 2016 inventory to make room for the 2017s with the new battery.

One i3 battery module. As you can see there are twelve cells in each module, and there are eight modules in the pack.
A battery upgrade would seemingly solve another issue that has bothered some i3 REx owners, that being the size of the gas tank - or really how much of it they have access to. All i3's come with a 2.4 gallon gas tank. However, for the US market, BMW had to restrict the amount of gas available to use to 1.9 gallons. The reason was to satisfy the California Air Resource Board's criteria for a BEVx vehicle. One of the criteria for an extended range electric vehicle to be classified as a BEVx is that the range of the car while being driven on battery needs to exceed the range it can drive on gasoline. If BMW allowed the full 2.4 gallons to be available for use, the gas range would be slightly greater than the electric range, and the i3 REx wouldn't qualify as a BEVx. BMW would lose some of the highly valuable ZEV credits they get for every i3 REx sold in "CARB states".

If the i3's electric range is increased more than 20 additional miles, then the full 2.4 gallon tank could be accessed without a BEVx violation. Therefore, I fully expect the 2017 i3 REx to have use of the entire 2.4 gallon gas tank as it does with the European i3s. Actually, if the new batteries do extend the i3 REx's battery range to the possible 115 MPC, then BMW could increase the gas tank to a little over 3 gallons if they wanted to. The i3 REx would then offer over 200 miles of driving range without needing to plug in or fill up.
Might the 2017 i3 REx have a larger gas tank?
Whether or not BMW will indeed use the new 94 Ah cells from Samsung is yet to be known. According to CEO Krueger, we do know BMW will be upgrading the i3's battery pack, and the most obvious and easiest way to do so would be with higher density battery cells. Samsung's new 94 Ah cells are the same physical size as the 60 Ah cells used in the current i3, so upgrading to the new cells couldn't be any easier - as along as they are indeed ready and available. As for the battery upgrade for existing i3 owners, it's a tempting proposition, and one that I hope BMW fully explores to see if there is a way that they can do it at a reasonable cost (I say that's under $5,000). However I'm just not convinced that they can offer an upgrade without losing a lot of money on every pack they sell. Time will tell, and I'm sure there will be a lot of discussions about his before we actually get all the facts from BMW.

11/02/2015

Road Trip Refueling a BMW i3 REx

Fill 'Er up!
I know many readers here have spent countless sleepless nights pondering the the age-old question: How long does it take to refuel a BMW i3's tiny gas tank?

Well maybe not, but I have had people argue that driving the i3 REx on an extended trip would be very inconvenient because they would have to stop to fill up the gas tank every 50-60 miles. I've done quite a few road trips with my i3 REx, and stopping once an hour for a couple of minutes to refill the tank never really bothered me much.

I wrote a post last year which detailed a 462 mile round trip I made to Vermont from my home in New Jersey and refueling was one of the topics that many people commented on. On that trip, I had to stop for gas a total of seven times, as I only recharged the car once, which was at my destination. I drove 111 miles on battery, 351 miles on the range extender and used a total of 9.87 gallons of gas, averaging 35.5 mpg.
It was snowing in Vermont when we arrived

In that post, I wrote that I found it funny how quickly the gas tank fills because it's only 1.9 gallons. My wife started timing how long it took to stop for gas and we averaged a little over two minutes. I remember wishing we had recorded one of the gas breaks so we could demonstrate just how quick you can pull off the highway, fill up, get back into the car and back out onto the highway. I made a note that the next time we drove back up to Vermont, we would do just that.

So last week we made the Vermont trip again, and as planned we recorded one of the gas stops:


As you can see, I started the stopwatch before we exited the highway, and stopped it when we were back on the highway. I didn't jump out of the car and rush like a NASCAR pit crew filling up. I took my time and even spent a couple extra second topping off so I'd get every drop that I could into that tiny tank and we still did it in under two minutes.

The point of the exercise was to demonstrate that it's really not that inconvenient to make a quick gas break about once every every hour. I will qualify that statement with the fact that here in the Northeast there are gas stations everywhere. It seems that I'm never more than a couple miles from one, so when I'm doing these long drives I can plan the stops at convenient intervals when the tank is nearly empty. While that is the case for many large city and suburban areas throughout the country, there are plenty of rural areas where gas stations aren't as prevalent, and the small gas tank would be a problem. The i3 REx most likely isn't well suited for use in those areas. But hey, BMW calls it a "city car" after all.


As I mentioned above, when I made the trip last year I only did 111 miles on battery and drove 351 on the REx. This year I was able to drive 270 miles on battery, and needed only 184 miles with the range extender maintaining the battery state of charge. This was possible because of the always improving charging infrastructure. I was able to stop twice (once each way) at Prestige BMW in Mahwah, NJ and use their new DC fast chargers. Also, on the way home I stopped for a couple hours at a friend's house who just recently installed a 240v level 2 EVSE in his garage. These stops allowed me to more than double the all-electric miles for the trip, and I only needed 4.9 gallons of gas for the 184 miles I drove with the range extender running, as I averaged 37.5 mpg.
I used the recently installed DC Fast Charger at Prestige BMW on both legs of the trip. 
I now have over 36,000 miles on my i3 after seventeen months of ownership, and only about 1,750 of those miles were on the REx. The range extender has been a great feature and I'm still very happy I got it. It does what it is supposed to; it gets you home without worrying about finding a charging station on the rare days that the electric range isn't enough, and it enables the occasional long road trip. There are limitations though, and extreme hill climbing while the REx is running for prolonged periods at highway speeds, can result in reduced power. Fortunately I've never had that happen to me but I don't really have any big mountains which I need to climb. On my Vermont trips I set the Active Cruise Control to 70 mph and have never had an issue yet, even though there are some prolonged climbs at the end of the trip. I did get the "Reduced Power Possible" warning once though, as the state of charge hit a low point of 2% once. However it held there until I crested the climb and once I was on flat ground the SOC climbed back up to about 6%. I left the cruise at 70 mph because I actually wanted to see at what point it would go into reduced power mode, but it never happened.  
On one climb, I was able to get the SOC down to 2% and at that point the car warns you that reduced power may occur if you continue without altering your driving. Basically it's saying "Slow Down!"
Still, in a perfect world I'd prefer a 150 mile, all-electric-range i3 combined with adequate DC fast charge infrastructure. Personally, I really don't need 250 or 300 miles of range, and I'd rather not pay for it. However, even though the infrastructure is improving, I think 200 miles of range is probably more acceptable until DC fast chargers are ubiquitous. It appears with Nissan and Chevy poised to bring 200 mile EVs to market in the coming year, the "affordable" electric vehicle market is going to get very interesting. BMW's CEO recently announced that the 2017 i3 will have a longer all electric range also, but didn't comment on exactly how much more. That's good news because as much as I like how the REx works, and how quickly I can refill the gas tank, I'd still much prefer going on battery alone. 

10/24/2015

Krueger: BMW i3 to Get "Battery Facelift" in 2016

BMW CEO Krueger revealed plans to increase the i3's range in 2016
It's no secret that if BMW wants the i3 to continue to remain relevant they will eventually have to increase its all electric range. In fact, in about a year there will be no less than two electric vehicles available in North America that have double the i3's all electric range and also cost less. Nissan will be launching the second generation LEAF, and Chevrolet will bring the Bolt EV to market by the end of 2016 and they are both rumored to have approximately 200 miles of electric range.

10/06/2015

i3 Owners: Be Prepared For Reduced Range

With the temperatures dipping into the 40s this week, I'm quickly reminded how much the cold effects the range of my i3. Just a couple of weeks ago I was averaging between 70 and 80 miles per charge. I'm now down in the 60s and it's only October! I figure it's a good time to remind the seasoned i3 owners - and inform newbies, what to expect in the coming fall and winter months.
It's the time of year when the leaves start turning color, when Sundays mean most televisions in the US are tuned to football games and the Holidays are just around the corner. However something even more grim than the best Halloween costume is also making its return: Reduced range for EV owners.

6/28/2015

BMW i3 REx One Year Review

Delivery day: May 21st, 2014

Well that went by fast. After waiting patiently for years for BMW to bring the "Megacity" car, their first production electric vehicle to market, my first year of ownership really flew by quickly. On May 21st of last year I was the first i3 REx delivery in the US. My one year review is about a month late, but that has only given me some more time to gather my thoughts about it.

About a month into ownership last year, I authored two posts dedicated to my initial likes and dislikes. Many of those initial thoughts still hold true, but I've also had some changes of opinion as well as discovering new annoyances and new attributes which I appreciate.
One of the few pictures I have of my car in its real color; Laurel Grey. I wrapped it red the first week I had it.

Overall I'm very happy with my i3 and there isn't another car I'd prefer to have. It really suits my needs while offering the perfect balance of performance, utility, comfort and efficiency that I desire. I managed to pile up a little over 25,000 miles by my first year anniversary (I'm up to about 27k now) with 23,700 miles on battery alone and 1,300 miles with the REx engine running. That equates to about 95% all electric miles. I'm sure some will question whether I needed the range extender option at all since I only used it for about 5% of my driving and that's a valid question. I guess I didn't really need it, but I definitely don't regret spending the additional $3,850 for it and I'll explain why.
The REx performed perfectly on my 462 mile road trip from New Jersey to Vermont. Going there and back I drove a total of 111 miles on battery and 351 on the REx, needing a little under 10 gallons of gas for the trip. I'll gladly replace gassing up on long trips with a couple 30 minute quick charge stops once the infrastructure matures, but for now the REx is my best option for the occasional long trip.

First and foremost, the range extender allowed me to take the car every day without even thinking twice about whether I had enough range or whether or not I would have the opportunity to plug in during the day. Back when I did my initial likes and dislikes, the first thing I pointed out was that I think BMW missed an opportunity to separate themselves a bit from the pack of "80 mile EVs" out there. The 81 mile EPA range rating for the BEV i3 was just a little too low for me so I went for the REx. As it turns out, there weren't too many days which I needed the REx, but having it there allowed me to take the car on days I may not have because I wasn't sure how far I might need to drive that day. So in reality, the range extender allowed me to drive more electric miles than if I didn't have it. I'd say I probably only needed the REx about two or three times a month on average, and even then it was usually for less than twenty miles. There were a couple long road trips which accounted for the majority of miles, and a few times I needed it for 30 to 50 additional miles. When I first got the car I took it to get wrapped and the shop was about 130 miles from my house. The drive back was nearly all on the range extender. I took a couple 150 to 200 mile round trips, my wife took the car on a business trip to Pennsylvania and I also made a 462 mile round trip to Vermont. It's true I could have managed without the REx, but having it there increased the utility of the vehicle immensely and if I had it to do all over, I would definitely get the REx again. However, if BMW had optioned it with a 28-29kWh battery pack (33% larger), I would definitely choose that over the REx.

The car is holding up well and there are no squeaks or rattles to report. My interior still looks brand new, even with heavy use and high mileage for one year. I'm pointing that out because I have heard a few i3 owners report their leather seats showed premature wear, and even a couple people say the eucalyptus wood dash panels developing cracks (which BMW replaced under warranty). I have nothing negative or unusual to report on this though. Since I wrapped the car shortly after getting it, I can't really comment on how the exterior painted surfaces are fairing. Since this is the first BMW with all plastic body panels, and since BMW developed an entirely new way of painting the panels which uses 70 percent less water and 50 percent less energy than painting systems employed for their steel body panels, I think it's fair to wonder how well the painted panels will hold up over time. I have had a few people ask me how the wrap is doing and I can say that after a year of driving in New Jersey (including a harsh winter with a lot of snow and ice) the wrap is beginning to show signs of wear and even peeling on some of the corners. You really have to be looking at it hard to find the problem spots, but small issues are surfacing which I'm sure will only get worse. I really only intended to keep it wrapped for a year or so, so I'm not concerned. I figured this would happen after about a year. Just keep this in mind if you are planning to do a vehicle wrap. 
The wrap is bubbling a bit on the side mirrors
Wheel well beginning to peel












The redesigned fuel sensor
Over the year I had a couple of maintenance issues which needed service. The good thing was my dealer, JMK BMW, has i3s in their loaner fleet so I was able to drive an i3 even when my car was in for service, which amounted to a total of 14 days. The first issue was one that all the early i3's had, a blown onboard charger, or as BMW calls it, a KLE (Komfortladeelektronik or Comfort Charging Electronics in English). One good thing about the way BMW engineered the onboard charging is that there are two 3.7kW on board chargers, one in the main EME (Electrical Machine Electronics) and the other, the KLE, is installed separately from the EME. So if you do have a KLE failure, you can still charge the car, albeit at half speed. I can't give BMW a pass on this issue though. They had five years of field testing with the MINI-E and ActiveE, and to come out of the gate with a faulty on board charger is inexcusable in my opinion. To their credit, they quickly resolved the issue by re-engineering the KLE, and installing it in the existing i3 fleet. I've had the new KLE  in my car for 10 months now, and it's been working fine. There was another issue that all i3's with the range extender had, which was a faulty fuel pressure sensor. Almost immediately after the i3 launched, REx owners were getting a Check Engine light, even if they never fired up the REx. It turned out a fuel pressure sensor was getting corroded by the gasoline used in the US. Evidently the mixture is different from the gas used in Europe where the i3 had launched 6 months earlier without this issue, and the additives in the US gas were creating havoc with the sensor. Again BMW quickly made a new fuel pressure sensor, this one actually has gold plated connectors to resist corrosion.
My battery pack dropped from the car. The heating element is inside, below the battery modules

I also had a flaky voltage regulator for the battery heating element which was occasionally sending an error message. I don't think BMW was sure if the sensor was bad or if the regulator was bad so they just replaced both. That required removing my entire pack to replace the regulator. I was surprised that this major service was accomplished by my dealer in less than two days. The only other issues I had were flat tires; four of them to be exact. It's difficult for me to really assess blame on this, since flat tires are usually the fault of the driver for running over debris or adverse road conditions, but four flats in one year is a little troublesome. Could it be related to the rubber compound Bridgestone used to make these unique tires, or related to how tall and thin they are? The two main problems I have with this are the fact that since the i3 doesn't have a spare, you are left stranded unless the mobility kit (an air compressor and tire sealant) can temporarily seal the hole and allow you to drive home or to a repair shop. Secondly, the tall thin tires are unique to the i3, so they aren't always in stock at the dealer. One time I had to wait four days for the dealer to get one. 
With no spare tire onboard, a flat means you're getting towed

At least with a sidewall bubble you can drive to the dealer, but you still need to buy a new tire and hope it's in stock
Three of the four flats I had were caused by sidewall bubbles, which happen when the inner liner of the tire is damaged. Sidewall bubbles typically happen when you hit a pothole, curb or road debris. In all three cases when I had this happen, I hit a good sized pothole and immediately figured I'd have a problem. Pulling over once it was safe confirmed what I had expected. The other flat I had was caused by a large metal screw. In that case I was actually only a couple blocks from a BMW dealer who actually had the tire in stock and I was able to wait there and drive off about an hour later. A few years back I had a Porsche Boxster with low profile Pirelli tires and had sidewall bubble issues with that car also, so I know this is something that is common with low profile tires. The difference was the car had a spare tire and the Pirellis were available everywhere. If I could go back in time I probably wouldn't have gotten the $1,300 optional 20" sport wheels and I certainly would have paid the $1,000 for the tire and wheel insurance. I definitely like the look of the 20" wheels, but they are lower profile than the 19" stock wheels, and that makes them more susceptible to bubbling. 
91 miles on a charge is my personal best to date

As for the range, in warm weather (over 65 degrees) I can usually beat the EPA rated range of 72 miles per charge. In fact, I average about 78 miles per charge in these favorable conditions. The cold weather takes its toll and the worst range I ever got was 48 miles on a full charge before the REx turned on. This happened back in January when the temperature was below zero with ice covered roads and I didn't precondition the cabin or battery. I actually wanted to see just how bad the range could be in those conditions. However most of the winter when temperatures were under 30 degrees I averaged about 58 to 60 miles per charge. The furthest I ever drove before the REx kicked in was 91 miles, which I did shortly after taking delivery.

I'll now list the top ten things I either find annoying, would like to see corrected or added features to future i3s.

1) Configurable regenerative braking. I'd like to select how aggressive or weak the regenerative braking is. Other manufacturers offer this and the owners I've spoken with appreciate having control over their regen. The i3's regen does increase in strength when in Eco Pro and Eco Pro+ modes, but I'd prefer the ability to manually adjust it.

2) The car needs an extension flaps on the sun visors. There is a huge gap between the visors and early morning drives can be difficult when heading East. 

3) The charging connector needs to unlock from the vehicle when the charging session ends. BMW had said this would be part of the March 2015 software update (which I have) but it still doesn't work. 
The large gap between the visors allows the blinding sun to get through. Visor extension flaps would be appreciated.

4) The front storage compartment (frunk) should be waterproof. If that is problematic then install a snap-on or hinged cover to keep dirt and water spray out. 
The current configuration allows leaves, water and dirt to get into the frunk storage compartment. Anything stored up there gets dirty and wet. A cover would solve the issue. 

5) Remove the annoying disclaimers and seat belt gong every time you turn the car on.  The seat belt warning should give you ten or twenty seconds to buckle up before it sounds the alarm. I might code my car just to remove these.

6) Fix the windshield wiper. It currently pulls water back into the drivers view when it changes direction. During heavy rains there is a significant obstruction to the drivers view of the left side of the windshield. 
The wiper leaves a line of water on the windshield, and actually pulls it back into the drivers line of vision when it changes direction.

7) Add a battery temperature readout. BMW can bury it in iDrive if they don't want it on the main display screen, but put it somewhere. Many experienced electric vehicle drivers want to see their battery temperature.

8) Add a heated steering wheel. In my opinion heated seats and steering wheel should be standard on all EVs, especially ones from premium brands. I would have really appreciated it last winter.

9) Include an AM radio. Other EV manufacturers have figured out how to reduce the interference and offer it in their vehicles. I'm sure BMW can figure this out too, even if the reception isn't perfect. 
When the ACC disengages, you get this warning. The problem is by then it's already disengaged and the car is applying the regenerative braking.

10) Fix the Adaptive Cruise Control and Parking Assistant. These are really great features, and this kind of technology is expected in a car like the i3. The problem is the ACC disengages suddenly and doesn't recognize certain vehicles because of their tail light configuration. The car will drive right into the rear of a Dodge Charger for instance, because the Charger's taillights (which extend across the entire rear of the vehicle) for some reason confuse the ACC. Direct sunlight and sometimes overpasses also cause the system to shut off without warning. I dedicated a post to this issue a few months ago. The Parking Assistant is an automated parking feature which does an incredible job of parking the i3 in very tiny parking spots. It only needs an opening which is 22 inches longer than the car to park it. The problem is, I've had numerous people report to me that the car rubbed the curb during the automated parking, scratching the rims. I've had enough people tell me this happened to believe it wasn't just a couple cars malfunctioning. I believe there is an inherent flaw in this feature which needs to be fixed, so for now I recommend not using the Parking Assistant until we get word that the issue had been corrected. 

OK, so by now you must be thinking I must really hate the i3, considering all these things I've pointed out that I don't like. That wouldn't be correct. I actually love the car and wouldn't trade it for anything, but nothing's perfect, and BMW can definitely make adjustments which would improve the i3 in my opinion. Now I'll dive into my top ten i3 likes

1) Spacious interior. For a car that is only 13 feel long, it has a lot of interior room. It actually has nearly the same interior volume as a 3-Series which is more than two feet longer than the i3.
Spacious, comfortable and well laid out. The i3's interior is definitely one of its strong points

2) Beautiful interior. In my opinion the i3's interior is stunning and laid out perfectly. The seats are very comfortable and the outward vision is excellent.

3) It's incredibly fun to drive. The instant torque, combined with the light weight make the i3 the most fun to drive electric vehicle this side of a Tesla P85D. The low end acceleration (under 60mph) is fantastic and it's actually the fastest one of the fastest BMWs from 0-30mph. Somehow the tall, thin tires do their job and keep the car under control in hard turns. While it doesn't corner like an M3, it really does just fine when it needs to. I've let dozens of friends and family members drive it and they all walk away with an ear to ear grin. It's really a blast to drive.

4) Futuristic, sustainable construction. I love the fact that I'm driving the only volume production to ever be constructed with a passenger compartment primarily made of carbon fiber reinforced plastic, an all aluminum frame and thermoplastic body panels. There is absolutely nothing else like it on the road today. Plus, every stage of manufacturing and assembly was developed with sustainability in mind.100% of the electricity used in the Leipzig assembly plant is derived from the wind farm BMW installed on the site. It actually generates so much excess electricity that BMW sells the excess to the Volkswagen AG. Even the carbon fiber plant in Moses Lake, Washington where the CF is made is powered 100% by renewable hydro-power. 
BMW's Leipzig plant where the i3 is made. The on site wind turbines produce more energy than the plant uses.
5) The charging rate. I can consistently pull 7.2kW at home (30 amps @ 240v) and now that there are finally some CCS DC fast Chargers being installed I can look forward to fast charging on the go. I'll soon be installing a 24kW CCS DC Fast charger at my restaurant so I'll have access to it every day. One of the advantages of having a relatively small battery is it charges quickly! I can fully recharge in a little under four hours while charging level 2, and I can be at 90% in about three hours. Tesla is the only EV manufacturer in the US making on board charging equipment which can deliver more than 7.2kW from a level 2 (240v) source.

6) The efficiency. According to the EPA, the i3 is currently the most efficient car sold in America. Over the entire year I averaged 3.9 miles per kWh. In the warmer weather I'm usually around 4.5 mi/kWh and in the winter I was averaging about 3.5 mi/kWh. I should note that I don't drive the car softly, and I'm certain many other i3 owners see much better consumption figures. It's way too much fun to drive it like it was a Prius. Averaging 4 mi/kWh the i3 would cost the average American about $400 per year to drive 15,000 electric miles.
I needed to drive over 200 miles on the range extender when I drove it to Vermont last winter. I set the cruise control to 70 mph and the REx was able to sustain the charge level the entire trip without any issue, even with needing to make a few elevation climbs.
7) The range extender. I know above I said I'd prefer a larger battery over the REx, but that just isn't an option at this time. As far as range extenders go, I like how BMW set this one up. It's truly an auxiliary power unit, one that has no physical connection with the wheels and cannot drive the wheels under any condition. It's sole purpose is to maintain the battery state of charge and allow the driver to continue along until they have the opportunity to plug in. You'd never buy an i3 REx and not charge it, simply driving on gas all the time. It's not meant to drive just as well on gas as it is on electric and I like that. It's an electric car with a secondary power source meant for occasional use, and in that vein it works perfectly - well for me at least. In all of my REx-ing, I never had the vehicle go into reduced power mode which can happen if you are using more energy than the 650cc engine can deliver. This can happen under long sustained hill climbing at highway speeds. BMW is currently working on a solution which will allow for more robust range extender use. This feature will be called Hill Climb Assist and will be available in the Fall. All current REx cars will get the update. There is another option which some owners have done, and that's coding the car to allow REx-on-demand. I have not done that to my car because the range extender has been able to do anything I've called for it to do so far, and I've found that as long as I set the cruise control for 70 mph or lower, I can drive indefinitely, provided I keep refueling every 60 miles or so. Probably the best thing I can say about the range  extender is it's allowed me to never even think about my range anymore, I just get in the car everyday and drive. 
Resting at home. You can see the winter tire/wheel combo on the rack above the car. The Bridgestone Blizzak tires were excellent in the snow. I suspect this was an instance where the tall, thin tires actually improved the traction.
8) The attention. Everywhere I go people stop and ask me about the car. I understand many people might not like that, but I do like talking about it and having a discussion about why they should consider driving electric too. I know there are people who think the i3 is ugly, but the response I get from the majority of people is they think it's cool. I don't think the i3 is the best looking car on the road, but I definitely don't see it as ugly and neither do most of the people who stop me to ask about it. When I'm working I can see it through the windows in the parking lot. Every day people walk up to it, look inside and many take pictures of it. Like it or not, it generates a lot of interest.
9) Battery management system & preconditioning. The i3 has a sophisticated thermal management system which works with the preconditioning feature to keep the batteries within the optimum operating temperatures. Which, for the Samsung cells used by BMW is 67 to 104 degrees Fahrenheit. When the batteries are much cooler than 67 degrees, you begin to lose range and when the battery temperature is above 104 degrees the cells degrade and begin to lose capacity. Excessive heat can be one of the biggest enemies for prolonging lithium ion battery life so a good thermal management system will help extend the battery's life. The i3 uses R134a refrigerant which not only works very well, but also is extremely safe in the event of an accident. Liquid based thermal management systems have an elevated risk of fire in the event of a battery module rupture. In many of these systems it's possible for the liquid to act as an accelerant, and intensify the fire. R134a is an inert gas and simply dissipates in the event of a ruptured pack or fire. It's actually the same refrigerant used in most car air conditioning systems. I'm not saying I think liquid thermal management systems aren't safe, because that's not the case. I just believe using an inert gas is better, and the i3 is the only EV to employ this technology so it's worth noting. It's just another aspect of the car which demonstrates how far outside the box BMW went when engineering the i3, and a perfect example of why the i3 has been called "The most advanced vehicle on the planet".

The i3's navigation "spider map" offers a pretty accurate visual display on the cars current range in the different driving modes.
10) A lot of small things add up to really enhance the ownership experience. Besides the usual attributes expected in all electric vehicles like the quiet cabin and the smooth linear acceleration with instant torque, the i3 has some extras that really seem to make the whole car exceed the sum of its parts. I love the hill hold feature which keeps it from rolling like many other EVs do while stopped. The absence of artificial creep is a welcomed "addition" that some other EV manufacturers just don't seem to get. I've done more than one poll on this topic and the vast majority of people say they don't want artificial creep in their electric vehicle and BMW got this right. I love how the aggressive regen really allows "one pedal driving". While I did mention above that I wish the regen was adjustable, the level it's set at now is just about perfect for me in most driving conditions. Adjustable would be better, but as is the regen level is very good, probably the best of any electric vehicle in my opinion. The soft speed limiter helps to coach you to drive more efficiently if you want to, and the three different driving modes (Comfort, Eco Pro & Eco Pro+) gives the driver the ability to extend their range significantly. The "spider map" display in the navigation system shows how far the car can go in each driving mode, and alerts the driver if their selected destination is beyond the range, pointing them to possible charging stations along the desired route. The brake assist will sound an audible alert if it senses the car is rapidly approaching the vehicle in front of it and it will even apply the brakes automatically if you are going under 30 mph and it determines you are about to have a possible collision. I also really appreciate that most BMW dealerships now have i3s as loaner cars so i3 owners can continue to drive electric even if their car is in for service. Finally, the large center display screen is as crisp and clear as any I've seen. It is positioned so there is almost no glare issues and the HD rear view camera is television-quality clear.
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The "Secret Service Menu" shows I have 19.1 kWh available when fully charged
So that pretty much sums up my thoughts after one year of ownership. I listed ten positives and ten negatives and hope the information above helps to paint a picture of what I believe are the i3's strengths and weaknesses. One more topic I'd like to touch on though is battery degradation. There are a lot of people curious about how well the battery is holding up over time and use. I'm going to be doing a more comprehensive post on this soon, but I'd like to at least mention what I've observed after 13 months and 27,000 miles. Fortunately, the i3 has a "secret service menu" in the OBC which allows the battery capacity to be displayed. While BMW officially states the i3 has a usable 18.8 kWh of the 21.6 kWh total battery pack, the service menu indicates we get a little more to access. An entire kWh more in fact. When new, the service menu shows approximately 19.8 kWh available. I've had others report seeing slightly less, but the majority of people who know how to access this info have told me the highest capacity figure they've seen was 19.8 kWh. I have been checking my capacity and watching it slowly decrease. It's currently showing that I have 19.1 kWh available, which would mean I've lost about 3.5% of my capacity in 13 months and 27,000 miles. I've plugged about 700 times during the year and virtually always charge to 100%. I'll be keeping an eye on this and will report back on the capacity loss here from time to time.
I have an 8.8kW solar array on my home in Chester, NJ. It generates most of the electricity I use for the house and charging needs.

I'd like to also point out that during the year, BMW added a numeric state of charge display. This was something I, and many other i3 owners asked for. It might seem like a minor detail, but what's most encouraging is BMW responded to their customer requests and through a software update added the SOC display. Of course there was always a SOC display there, in the form of a bar graph, but many people wanted to see it displayed more precisely, in a numeric value as well and BMW delivered. Now let's see if we can get the battery temperature display in year two...
By toggling through the OBC options, you can see the SOC of 47% in the upper left hand corner of the drivers display screen.
In closing, the i3 pretty much ended up as I expected. It's far from perfect, but so is every other car I've ever driven. I wish it had a larger battery (or a larger battery option), a few monochromatic paint scheme options (like I did with the wrap), offered in a "sport" version with the coilovers that come standard in the Japanese market and a few other sporty upgrades and I think BMW needs to address the issues with the ACC and Parking Assistant features. I don't mind that the moonroof isn't available in the US, and the unconventional exterior styling doesn't bother me. I am much more concerned with the car's interior since that is what I interact with while driving. Speaking of driving, for me it really all comes down to that. The i3 delivers more fun than you should legally be allowed to have at 4 miles per kilowatt-hour.

4/05/2015

Q&A with BMW's Jose Guerrero at the New York Auto Show

Jose explaining the features of the concept i3 at the BMW i Born Electric Tour back in 2012

Having been in BMW's trial lease e-mobility program for five years, I've been able to get to know many of the program managers and engineers working at BMW i in North America. Jose Guerrero, Product Planning and Strategy Manager for BMW i, is one of only a few people at BMW of North America who has been a constant force in the program over the years. That's the nature of the auto industry though. People move around within the company, and often even leave to take on positions at competing OEMs.

So when I saw Jose's name on the list for available interviews at this year's New York Auto Show, I quickly reserved a half hour to sit down with him and talk about the i3 and the future of BMW i.

My i3's battery pack. It was removed from the car in less than an hour.
Future Battery Replacement

The first question was easy. There has been a lot of talk about recent comments by BMW's R&D chief Klaus Froehlich. Froehlich was recently interviewed by Automotive News Europe and asked if BMW would be offering a "more powerful powertrain" for the i3 or i8, and many took that as meaning better batteries once they become available. Froehlich said:  “I don’t think a retrofit makes sense. When better batteries are available, we could then offer models with a longer range or with the same range but at a lower price" and "replacing the batteries is very complex because they are integrated and bonded into the chassis." This didn't make sense to me because I know that any certified BMW i service center can drop the i3's battery and replace one or more of the eight battery modules and put the car back together in a couple of hours. In fact, I've personally seen it done on my car in less than a day. What would prevent BMW from upgrading these modules with higher energy-density cells once they are available in a few years? Here's what Jose had to say about that:
The underside of my i3 with the battery pack removed.

"The strategy of BMW i has always been focusing on sustainability, recycling and really maximizing the usage life of the car. I mean, first of all the car won't rust. It's made of carbon fiber reinforced plastic & aluminum so we are looking at how do we maximize the car for long usage. He didn't say it's not upgradable, but rather that at this point it doesn't seem to make sense. We really are investigating this and if it's possible, and it makes financial sense, why not? This would be in line with the BMW i philosophy. We haven't said we aren't going to do it, just that it has to make sense. A BMW i dealer can do a complete battery replacement in 3 to 5 hours so from a technical perspective it's clearly possible, we would just need to make sure it also makes financial sense. We are always getting asked, "Could you retrofit a navigation system, or Comfort Access into a car?" Yes, we could, but we'd have to rip the whole car apart. That isn't the case with better batteries once they become available, it just has to make sense. We are definitely investigating this, so if it makes sense we'll do it." Guerrero further went on to say it's conceivable Froehlich may have been misquoted or perhaps there was a translation issue because he certainly knows the batteries aren't "bonded into the chassis" as the Automotive News Europe's story indicated.

The Circuit

BMW i has recently launched a new online forum called "The Circuit". Would you like to explain why, and what exactly it is?

"We recognized these cars are different and customers will have questions that are unique to the i brand. We wanted to provide a forum where BMW i customers could communicate amongst themselves, share information and also ask BMW questions directly. There is an entire section called "Ask BMW" where customers can ask questions and get answers much faster than would have ever been possible before. It's direct access to BMW i personal that was not previously possible. We'll post information regarding technical updates, upcoming events, and all official BMW i news. It's our goal to use the forum to improve the BMW i ownership experience."

Hill Climb Assist

Late last year BMW had stated the i3 with range extender would have a software update in March which would add a new feature called "Hill Climb Assist." This was supposed to prevent sudden reduced power mode without warning while the REx was running and to make the vehicle more capable of climbing long, steep hills at highway speeds while in charge sustaining mode. Can you talk a little about this?

"This is something we are still working on. First, let me say the March 15th software update addresses part of the problem which was to provide information to help the driver avoid reduced power in these challenging driving conditions. A big gripe which the owners conveyed to us was they didn't have any warning before the vehicle reduced power. We've corrected that with a warning which comes on before the vehicle enters reduced power mode to warn the driver to alter their driving (basically that means to reduce speed) to hopefully prevent reduced power. Secondly, we've added a state of charge display so drivers can see the exact state of charge and monitor it more closely during these driving events. The the new state of charge display is also applied to the BEV i3s once they get the software update also.
An audible warning and this visual alert comes on when the state of charge drops to 3.5%, warning the driver that reduced power is possible, and giving them time to alter their driving to avoid it.  You can also see the new SOC display in the top left corner.

As for the Hill Climb Assist feature, we're still perfecting it. For the past four months we had a group of i3 REx owners beta testing Hill Climb Assist software and the feedback we got caused us to go back and redevelop it, creating an even more robust version. We are now testing a new version and once we're confident it is ready we will again give it to the beta test group for real world testing before we release it to the general i3 public. We are committed to getting this right and feedback from actual i3 owners is critical."

At this point I was shown a video of an i3 REx driving up a steep mountain climb at highway speeds in the snow. I was told this car had the new software and they were testing it in Vermont this winter on a closed road which was over 3 miles long, up steep hill at highway speeds in the snow. It should be noted that I am one of the people in the i3 REx customer beta test group which tested the previous Hill Climb Assist software. I reported back to BMW that it was insufficient, and it was my recommendation to re-engineer it before it was released to the public. I'm happy BMW agreed and look forward to testing the current version which I'm promised is more robust. I'll report on this new software once I have it on my car. It's not expected to have this new Hill Climb Assist software ready for the general public for another six months or so.
BMW i has a new North American Manager. What changes should we expect?
New Program Manager for BMW i

My last question was regarding the new Manager of Electric Vehicle for BMW of North America, Christine Fleischer. BMW i of North America hasn't had a permanent division manager since Jacob Harb left the post back in November. Prior to assuming the position at the helm of BMW i, Christine had been the BMW M & Individual Area Manager for North & South America.  I asked Jose what this means for the future of BMW i.

"Christine has now started her new role and we're all very excited. During Jacob's time here he was focused on the launch of the brand and we're now in a different phase. Now with Christine we're focusing on continuing dealer training and building sales. We're through the early adopter phase of i3 sales, and we now need to reach the early majority to continue to build sales. Dealer training is important and we'll continue to offer this specialized training so our sales force is prepared, and that's critical to maintain the sales momentum we've built. The whole team is excited to have Christine here for the next phase of BMW i."
The new North American BMW i manager, Christine Fleischer next to a 1M at the Canadian launch in 2011.
Photo courtesy of BMWBLOG